Explore our top precision-machined orthopedic devices and endoscopic systems manufactured in accordance with strict international bio-tolerance standards.
Within global internal fracture fixation paradigms, the 12 mm length specification represents a critical transition metric between micro-fragment anchoring, distal epiphyseal engagement, and unicortical/bicortical reconstruction.
In intra-articular fractures of the distal radius (AO Type 23-C), the 12 mm screw is engineered precisely to support the subchondral bone plate without penetrating dorsal soft tissue compartments, preserving wrist extensor tendons while providing stable buttressing.
Featuring precision StarDrive (Torx T6/T8) or deep hex recesses, our 12 mm titanium screws maximize insertion torque transfer without stripping, critical when anchoring into dense metaphyseal or sclerotic bone fragments under tight fluoroscopic navigation.
Subjected to ASTM F543 cyclic axial pull-out and torsional shear assessments, our medical-grade titanium alloy (Ti-6Al-4V ELI) maintains high fatigue resistance across 1,000,000 load cycles, neutralizing the micro-motion that causes hardware loosening.
Swiss CNC Thread Precision
Ultimate Tensile Strength (UTS)
AOI Optical Dimension Verified
Orthopedic Foundry Heritage
Hospital tenders, private-label orthopedics distributors, and contract surgical entities demand verifiable engineering consistency, strict batch traceability, and rapid scalable capacity.
Procurement teams across the European Union operate under EU MDR (2017/745) Class IIb clinical evidence requirements, while US FDA 510(k) pathway buyers mandate predicate device equivalence. ZATH supplies exhaustive technical files (Design Dossiers, Biocompatibility ISO 10993 reports) ensuring seamless regional qualification.
Global distributors are rapidly transitioning from non-sterile hospital re-processing to individual peel-pouch double sterile packaging (ISO 11607). We deliver Gamma and Ethylene Oxide (EO) sterilized 12 mm screws ready for direct OR dispatch, eliminating hospital autoclave validation expenses.
Procuring micro-screws independently causes logistical friction. As a comprehensive orthopedic OEM/ODM partner, ZATH coordinates the 12 mm screw supply chain alongside matching anatomic locking compression plates, drills, depth gauges, and customized modular sterilization caddies.
Through strategic raw material inventory reserves of high-purity medical titanium bars (ASTM F136) and high-speed CNC automated turning, our Beijing foundry maintains steady 4 to 6 day global delivery windows via DHL, FedEx, UPS, and TNT, mitigating geopolitical shipping disruptions.
Engineered for precise anatomical pairing across distal radius, small fragment trauma, maxillofacial, and anterior cervical spine plate configurations.
| Nominal Diameter | Overall Length | Thread Type & Pitch | Drive Recess | Material Standard | Primary Clinical Indication |
|---|---|---|---|---|---|
| Ø 1.5 mm | 12 mm | Self-Tapping / 0.50 mm Pitch | Cross / Star T4 | Ti-6Al-4V ELI (ASTM F136) | Craniomaxillofacial, Phalangeal Condyle Fixation |
| Ø 2.0 mm | 12 mm | Cortex / 0.60 mm Pitch | StarDrive T6 / Hex 1.5 | Ti-6Al-4V / 316LVM | Metacarpal & Metatarsal Small Fragment Plates |
| Ø 2.4 mm | 12 mm | Locking & Cortex / 0.80 mm Pitch | Torx T8 Recess | Titanium Alloy Grade 5 | Volar Distal Radius Locking Plate (DVR) Distal Row |
| Ø 2.7 mm | 12 mm | Cortical Fine Thread / 1.00 mm Pitch | Hex 2.5 / Stardrive | ASTM F136 / ISO 5832-3 | Distal Fibula, Clavicle S-Plates, Olecranon Plates |
| Ø 3.5 mm | 12 mm | Cortex Low Profile / 1.25 mm Pitch | Hexagonal 2.5 mm | Ti-6Al-4V ELI | Anterior Cervical ACP Systems, Small Fragment Trauma |
* Custom head dimensions, reverse fluting, cannulation bores (Ø 0.8mm - Ø 1.2mm), and customized color anodization (Type II / Type III) available upon request under private label OEM contracts.
A single screw does not function in isolation. Orthopedic clinical success relies on the harmonized synergy of locking plates, bone screws, insertion drivers, and intraoperative instruments.
Our 12 mm cortical and locking screws are geometrically matched with anatomically contoured distal radius plates (DVR), hand locking plates, and humerus distal reconstructive arrays. Plate hole countersinks ensure zero-prominence screw head seating, reducing periarticular soft-tissue impingement.
For anterior cervical plate (ACP) systems such as our Shielder series, 12 mm variable-angle self-drilling screws provide secure unicortical vertebral body fixation without risking posterior cortical breach or spinal canal violation during fusion surgery.
Every bone screw family is verified against high-hardness stainless steel surgical drivers (Custom Torx and Hex shafts, quick-coupling AO drives, torque limiters, and precision stepped drill guides) manufactured from German 17-4PH / AISI 420 stainless steel.
The 12 mm length standard is fundamental in tenodesis fixation, ligament reconstruction anchor positioning, and mini-arthrodesis procedures where anatomical space is constrained to narrow osseous margins.
Manufacturing bone screws with 12 mm thread lengths demands uncompromising metallurgical control to prevent stress-corrosion cracking and notch-sensitivity failures.
Standard thread single-point threading risks tool chatter and microscopic micro-grooves at 12 mm lengths. ZATH utilizes high-speed thread whirling attachments on Citizen and Star Swiss CNC lathes, forming high-precision screw threads in a single continuous cut without residual tool-stress marks.
Following precision turning, every screw batch undergoes ultrasonic multi-stage degreasing followed by nitric acid passivation (ASTM A967 / ASTM F86). This process strips free iron particles, enriching the surface chromium and titanium oxide barrier to maximize biological osteointegration.
100% of finished 12 mm screws pass through high-resolution telecentric optical sorting units. Every major diameter, pitch, flute angle, and drive recess depth is measured against CAD tolerances within 0.003 mm prior to transfer into ISO Class 7 cleanrooms.
Standard gray titanium can experience micro-galling during plate locking. Our specialized Type II hard anodizing generates an anti-galling titanium oxide surface layer, lowering friction coefficients and guaranteeing consistent plate-to-screw locking mechanics.
Implants conform directly to ISO 10993 cytotoxicity, sensitization, systemic toxicity, and genotoxicity mandates. Chemical residue levels are monitored via gas chromatography and TOC testing in strict compliance with pharmacopeial cleanliness rules.
Packaged in Tyvek double-barrier blisters inside ISO 14644-1 certified Class 7 cleanrooms, ensuring a validated sterile shelf life of 5 years (ASTM F1980 accelerated aging verified) compatible with both Gamma irradiation and EO sterilization cycles.
Anticipating surgical demand transitions over the next decade toward bioresorbable alloys, smart tracking, and personalized osteosynthesis architectures.
Advancing next-generation Mg-Zn-Ca alloys designed to degrade steadily over 12–18 months. This eliminates secondary implant removal procedures in pediatric patients and young athletic trauma cases, matching the bone regeneration trajectory.
Selective Laser Melting (SLM) additive manufacturing of hollow and trabecular porous 12 mm anchors. These structures promote accelerated intra-osseous vascularization and bone ingrowth, reducing revision risks in osteoporotic bone beds.
Direct part marking (DPM) utilizing ultra-short femtosecond lasers to engrave GS1-compliant 2D DataMatrix Unique Device Identifiers (UDI) directly onto screw heads without causing metallurgical stress concentrations.
Optimizing lead-in bevel angles and cannulated guidewire passages to streamline intraoperative robotic arm screw driving, minimizing tissue disruption and radiation exposure during minimally invasive surgery (MIS).
Eliminating market entry friction for international distributors through comprehensive compliance, full technical dossiers, and end-to-end traceability.
Our quality management system covers every facet: medical-grade bar stock validation, computer numerical control machining, cleanroom packing, and post-market surveillance. Certified by international notified bodies for global commercial trust.
We supply consular-authenticated Free Sale Certificates and Certificates of Origin (CO), supporting expedited medical device registration across Latin America (ANVISA, COFEPRIS), the Middle East (SFDA), and Southeast Asia (MDA, HSA).
Comprehensive custom manufacturing: laser marking distributor logos, custom thread pitch variants, dedicated color-coded screw modules, and distributor-branded multilingual carton packaging designed for your target domestic market.
Technical, regulatory, and commercial answers for distributor quality directors and orthopedics supply-chain executives.
Browse complementary surgical systems engineered under the same ISO 13485 quality control umbrella for seamless clinical cross-compatibility.